Long-Term KTM RC390 Returns To The Track

It’s back to the track with the RC390 for the final round of the CVMA race season, and besides chasing race wins, Ari is chasing a better chassis setup. And an electrical gremlin!

The RC390 in action at Chuckwalla. With the swap to Tyga race bodywork, the RC has shed the last of its street stuff and is officially a dedicated racebike!©Motorcyclist

WRIST: Ari Henning
MSRP (2015): $5,499
MILES: 3,127
MPG: n/a
MODS: Pirelli Supercorsa SC2 rear tire

The first time I took the RC390 racing I placed well and was happy with the bike's overall performance, but I ended up struggling with rear-tire chatter and as I found out later, I'd hemorrhaged a head gasket during the last race of the weekend. With the head gasket repaired and a list of suspension setups to try, I headed into the final round of the Chuckwalla Valley Motorcycle Association season with the intention of making some headway with the RC's chassis. Chatter, after all, is awful.

In preparation for the event I finally put on proper race bodywork. For the past two track outings I've simply taped up the turn signals and slapped a number on the RC's windshield and tail. I was already running a Tyga belly pan from Formula390.com (the same place I got the RC's Tyga rearsets) so I dialed up Matt for the rest of the bodywork.

At the track, I experimented with shock preload and damping settings, as well as ride height changes and tire pressures on the Bridgestone RS10 rear tire. Nothing I tried made much of a difference so I decided to lever on a Pirelli Supercorsa SC2 rear tire, thinking maybe the Bridgestone's traction or carcass characteristics had something to do with the chatter.

See, I wasn’t making it up! That’s the RC’s wheel leaving the ground as the back end chatters away like a jackhammer. Chatter is when the tire slips, grips, and then in extreme cases bounces off the ground in rapid succession. Unlike a power slide or brake slide—which is often progressive and controllable—chatter leaves the rider with no option but to hold on and hope for the best.©Motorcyclist

Man, what a difference the Supercorsa made! Right away I dropped a second off my lap times. With the softer, stickier, race-spec Pirelli on the rear the chatter was nearly vanquished and the rear end felt calmer and more planted. The only downside was that the Pirelli wore very rapidly on Chuckwalla’s super-abrasive surface, and after just a few sessions the tread was worn down to the wear bars.

The Supercorsa was cooked by Saturday afternoon, so I went back to the Bridgestone for Sunday’s races. I tried one more major suspension change on Sunday afternoon, and halfway through the warm-up lap I knew it was a move in the wrong direction. While the rear was chattering worse than ever and making it really hard to turn a decent lap, the engine started to act up, hiccupping and missing as I rolled on the gas.

When the checked flag finally came out, I’d dropped back to fourth place and was feeling pretty discouraged. But on the drive home I thought about all the progress I’ve made—the bike steers well and the front end is super planted, the ergonomics are perfect, and I did discover that better handling is just a tire change away—and how much fun I have racing the RC and hanging out at the track.

The way the engine cut out suggested an electrical issue, so I checked all the connectors under the RC’s tank. This is what I found when I pulled the plug. You can see where the loose plug boot was vibrating on the sparkplug cap.©Motorcyclist

Back at the shop, I went through the RC’s wiring, since the abruptness of the engine hiccup seemed like an electrical issue to me. I eventually discovered that the sparkplug boot—which relies on two little spring clips to attach to the sparkplug—was loose and not making a good contact. I replaced the spark plug boot and the running issue went away. That’s 50 percent of my problems fixed!

Next up, a road trip north to Sonoma Raceway to race with the American Federation of Motorcyclists. I’ve seen how the RC390 stacks up to the competition in SoCal, and now it’s time to see how it finishes at a different track with a whole new group of competitors. Stay tuned for more race updates.

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